Optical Engineering

Close-up of a laboratory optical setup with blue lasers and adjustable mounts on a black perforated base.
Laser optics setup with green laser beams passing through lenses and mirrors on an optical table.

Precision Optical Engineering for Mission-Critical Success

At Presco Engineering, we specialize in delivering high-reliability and mission-critical optical engineering products tailored to your specific needs. We excel in comprehensive laser systems development and specialized rugged optical systems, designed to perform flawlessly in harsh environments.

Our capabilities extend to advanced thermal management and opto-mechanical integration, ensuring that every product from concept to deployment is both technically advanced and highly reliable.

With our extensive expertise in optical simulation and modeling, Presco is poised to accelerate your product to market with secure, high-performance optical solutions.

Key Capabilities

Optical Ingenuity: Engineering Your Vision to Life

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Laser Systems Development and Thermal Management

Advanced Laser Systems

Comprehensive Laser System Development: From low-power precise instruments to high-power industrial tools, our extensive experience with laser systems ensures optimal performance across various applications.

Continuous Wave & PWM Pulsed Lasers: We specialize in designing electronics for both continuous wave and PWM pulsed lasers, essential for high-powered and high-precision laser systems used in medical devices to industrial tools.

Thermal Management in Optical Systems: We lead in developing thermal solutions for high-power optical systems, essential for maintaining performance and reliability under harsh conditions. This includes advanced cooling techniques and thermal management strategies crucial for high-power applications.

Opto-Mechanical Integration

Rugged Opto-Mechanical System Design: We specialize in designing and manufacturing rugged, durable opto-mechanical systems that can withstand extreme environments, making our solutions ideal for military and outdoor applications. Our expertise ensures that these systems are built for unmatched durability and performance.

Opto-Mechanical Engineering Excellence: Our expertise in seamlessly integrating optical and mechanical components guarantees precision and reliability, essential for aerospace, medical, and defense technologies. This includes meticulous opto-mechanical engineering capabilities that ensure each component operates flawlessly within complex systems.

Design Tools

Image Analysis with OpenCV and TensorFlow: By leveraging OpenCV for advanced image processing and TensorFlow for implementing cutting-edge machine learning models, we enhance optical system functionality and intelligence, enabling sophisticated decision-making and pattern recognition.

Optical Design with Zemax: Employing Zemax for optical and illumination design, we simulate and optimize optical systems before production, ensuring each system meets specific operational requirements with high precision.

GPU-Accelerated Processing: Utilizing GPU hardware, we accelerate computational tasks, reducing processing times for high-volume data analysis and complex simulations essential for real-time optical applications.

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Case Study: Micro-Robotics for Optical Inspection and Cleaning

Project Overview

Innovative Robotics Design: Presco Engineering crafted a miniature robot specifically for the inspection and cleaning of fiber optic connectors in hard-to-reach areas. This included comprehensive design, prototyping, and the manufacturing of pre-production units, demonstrating our tailored approach to niche market needs.

Design and Technical Challenges

Compact and Functional: Engineered to operate within confined spaces, the robot’s compact, coffee-cup-sized design is ideal for installations on panels with closely spaced connectors. It meets critical FiberQA specifications for small size, high-motion resolution, and excellent repeatability, essential for precision optical tasks.

Advanced Technical Features

Precision Mechanics and Custom Electronics: The robot is equipped with miniature stepper motors and R-Theta motion, achieving exceptional positional accuracy of better than 25 microns in both radial and rotational axes. Additionally, Presco developed a custom flexible printed circuit that integrates power for motors, sensors, and a specially-designed optical microscope, highlighting our capability in complex electronic design and integration.

Integration and Results

Automated Optical Inspection and Cleaning: The robot not only simplifies the maintenance process but enhances it—its automated functionalities allow for both inspection and cleaning of ganged fiber optic connectors. Coupled with FiberQA imaging and processing software, it reliably detects optical defects as small as 1.5 microns, thereby enhancing the efficiency and reliability of fiber optic systems maintenance.

Advance Your Vision with Presco’s Optical Engineering Expertise

As a leading product development firm, Presco specializes in advanced precision optics, laser systems design, and opto-mechanical integration, ensuring your devices—from rugged military imaging systems to sophisticated medical instruments—deliver unmatched reliability and performance.

Benefit from our integrated engineering and manufacturing processes that not only reduce time to market but also enhance system efficiency, all while adhering to stringent industry standards. Our holistic approach simplifies complex challenges, fostering superior performance and cost-effectiveness from concept to completion.

Contact us today to discover how Presco’s comprehensive optical engineering services can accelerate your project’s market entry, optimize functionality, and transform innovative visions into reality.

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Launch Your Next Project with Confidence

Navigate your mission-critical projects to success with our expert team by your side. Reach out to begin our partnership.